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Soil compaction

Soil type decides the compactor: granular soil (sand, gravel, base) is compacted by vibration, with the SQ15 PRO plate compactor or a smooth roller, and cohesive soil (clay, silt) by impact, with the SQ60 PRO 2 rammer or a padfoot roller. Work in 20–30 cm lifts, at the right moisture, with 3–4 passes per lift.

The soil decides. Learn which machine to use by soil type, and how lifts, passes and moisture work.

Which compactor do I need?

Answer two things and we'll tell you the exact machine and why.

1 · What kind of soil?

With your area, trench and thickness: lifts, hours and exact model →

The fundamental

Compacting expels air, not water

Soil is three things mixed: grains, water and air. Grains don't compress and neither does water. The only thing you can drive out is air — and everything else follows from that.

Too dry

With no water to lubricate, grains lock by friction and resist rearranging. However many passes you give, air voids stay trapped between them.

On point

A film of water on each grain cuts friction just enough for them to slide and nest. Same machine, same effort, maximum density.

Too wet

Water has filled the voids. Since it doesn't compress, now it's water stopping the grains from closing. The soil pumps under the roller instead of densifying.

The curve that rules your contract

Plot dry density against moisture and a hump appears: the Proctor curve. Its peak is the most that soil can give, and the moisture where it happens is the optimum. When a spec demands “95% of Proctor” it means that peak — and if moisture is off, that 95% doesn't exist that day.

1.41.61.82.02.2051015202530Cohesiveoptimum 9%Soil moisture (%)Dry density (t/m³)

Moisture on point100%of max Proctor

Here the soil gives everything it can. Passes now actually turn into density.

Note the difference between the two soils: granular peaks higher and earlier, with a sharp hump — easy to overshoot. Cohesive peaks lower, later, and flatter: more forgiving on moisture but never as dense. That's why a gravel base is specified differently from a clay embankment.

The theory

Vibration or impact: the soil decides

Granular → vibration

Sand, gravel and crushed base settle with high-frequency vibration: particles rearrange and air escapes. Vibratory plate or smooth roller.

Cohesive → impact

Clay and silt don't respond to vibration: they need impact that kneads the soil. Jumping-jack rammer or padfoot roller. Mixing them up is the most common mistake.

Which compactor to use by soil and spaceDecision tree. First question: is the soil cohesive, clay or silt? If yes, it compacts by impact: SQ60 PRO 2 rammer or padfoot roller SQRDPWB L102 or SQRPTRC L202. If not, second question: is it a narrow trench? If yes: SQRDPWB L102 trench roller, SQRPTRC L202 by remote control, or SQ60 PRO 2 rammer. If not, third question: base or sand in an open area, or pavers? If yes: SQ15 PRO plate compactor, with its urethane mat on pavers. If not, it is a large area, embankment or asphalt: a roller, walk-behind SQRDWB L34 or ride-on SQRD L41 to L71. In every case: lifts of 20 to 30 cm and 3 to 4 passes.Is the soil cohesive?Clay or silt: it needs impact.YesRammer SQ60 PRO 2or padfoot rollerSQRDPWB L102 · SQRPTRC L202NoIs it a narrow trench?Granular, but no room.YesTrench rollerSQRDPWB L102SQRPTRC L202 by remote controlor rammer SQ60 PRO 2NoBase or sand in an open area,or pavers?YesSQ15 PRO plate compactorPavers: with the urethane matNoLarge area, embankment or asphaltWalk-behind roller SQRDWB L34or ride-on SQRD L41–L71Always: 20–30 cm liftsand 3–4 passes
The soil decides: cohesive needs impact; granular, vibration. Then space decides.

In depth: plate compactor: what it is and what it's for · rammer: what it is and when to use it

MachineSoilHow it compactsBest for
Vibratory plateGranularHigh-frequency vibrationBase, pavers, open areas
Rammer (jumping-jack)Cohesive / trenchImpact (kneading)Trenches, corners, clay
Smooth rollerGranularWeight + vibrationRoadway, embankment, large area
Padfoot rollerCohesiveDeep kneadingCohesive embankment, trench
Pneumatic rollerMixed / asphaltPressure + kneading (rubber tires)Thin lifts, asphalt pavement

Deeper

Energy types and depth

Each machine delivers energy differently — and reaches a different depth.

Depth of influence

Static

Static pressure and kneading, from the roller's weight alone.

Up to ~1 m

Depth of influence

Vibratory

Low amplitude, high frequency: ideal for granular and asphalt.

Up to ~2 m

Depth of influence

Impact

High amplitude, low frequency: kneads cohesive soil deep.

Over 2 m

How do you know if compaction is acceptable?

It's measured against the Proctor test (the soil's maximum dry density at optimum moisture). Sites require a degree of compaction —usually ≥ 95% of Proctor— verified with in-situ density tests: sand cone or nuclear gauge. If it falls short: more passes needed, the lift is too thick, or the moisture is off.

Your machine

How much lift each machine handles

Energy dissipates with depth. Above a certain lift the machine densifies the top and leaves the bottom loose — and that shows up months later, when the floor sinks.

Sand, gravel, base. Compacted by vibration.

Lift thickness and passes per machine in granular soil
MachineEnergyLoose liftPasses
SQRD L71

Ride-on roller 4.2 t

40 kN · 150 N/cmpublished35–45 cm4
SQRD L61

Ride-on roller 3 t

2×30 kN · ≈12.5 kg/cm30–40 cm4
SQ15 PRO

Vibratory plate

13.0 kN · 5,500 VPMpublished25–30 cm4
SQRD L51

Ride-on roller 1.5 t

22 kN · ≈8.3 kg/cm25–30 cm4
SQ60 PRO 2

Rammer

13.7 kN · 34×29 cm shoe20–25 cm3
SQRPTRC L202

Padfoot (trench)

70 kN · 1.53 t20–25 cm4
SQRDPWB L102

Padfoot (trench)

17 kN · ≈5.7 kg/cm20–25 cm4
SQRDWB L34

Walk-behind tandem

17 kN · ≈6.2 kg/cm20–25 cm4
SQRD L41

Ride-on roller 0.8 t

20 kN · ≈5.7 kg/cm20–25 cm4

“Loose lift” is the material thickness BEFORE compacting; after the passes it drops 15–25%. Ranges are guidance by machine class, derived from published specs.

The test strip: the only truth

No table knows your material. Before committing, compact a strip with the same soil, machine and site moisture, and test density after 2, 4, 6 and 8 passes.

  • Density climbs fast on the first passes, then flattens. That knee is your pass count: going beyond it burns fuel and machine hours for no density.
  • If the curve flattens BEFORE 95%, passes aren't the problem. It's moisture, or the lift is too thick for that machine.
  • Repeat the strip when the borrow pit changes or after rain. Yesterday's soil isn't today's.

Practice

Compact a lift yourself

Pick the soil, how much you lay and which machine. Make the passes and check: the simulator tells you whether the machine was right and whether the bottom stayed loose.

…

Interactive

Lifts, passes and moisture

Move the controls and watch the density change.

Lift thickness25 cm

Recommended: 20–30 cm per lift.

Passes4
Soil moisture
Density reached

85%

Almost — tweak lift, moisture or passes

Target ≥ 95%

Compacted

Compact in 20–30 cm lifts: any thicker and the bottom never reaches density no matter how many passes. Watch moisture (optimum is the Proctor value). And passes have diminishing returns: the first does a lot, the sixth almost nothing.

Watch it

The lesson, on video

More SIMAQ videos
  • How to use the SQ60 PRO
  • L202 remote-control roller

Shorts

Short clips of the gear

Watch Shorts

FAQ

What people ask most

Which compactor should I use for my soil type?

If the soil is granular (sand, gravel, crushed base), compact by vibration: the SQ15 PRO plate on open areas or a smooth roller on large ones. If it's cohesive (clay, silt), compact by impact: the SQ60 PRO 2 rammer or a padfoot roller like the SQRPTRC L202.

What's the difference between a plate compactor and a rammer?

The plate vibrates at high frequency and settles granular soil on open surfaces. The rammer (jumping jack) strikes and kneads cohesive soil, and fits trenches and corners where a plate won't.

How thick should lifts be and how many passes?

As a rule of thumb, 20–30 cm loose lifts and 3–4 passes per lift; the SQ15 PRO spec sheet lists 300 mm compaction depth. A test strip gives the exact number: test density after 2, 4, 6 and 8 passes and stop where the curve flattens.

Why can't I reach 95% Proctor even with more passes?

If density stops climbing before 95%, passes aren't the problem: it's moisture, or a lift too thick for that machine. Fix the moisture or thin the lift before making more passes.

Can I compact clay with a plate compactor?

It won't work, and it's the most common mistake: clay and silt don't respond to vibration. Cohesive soil needs impact — the SQ60 PRO 2 rammer or a padfoot roller.

How do I know the soil has the right moisture to compact?

If the soil pumps or sinks under the roller, it's too wet; if it stays loose and full of voids no matter how many passes, it's too dry. Optimum moisture is the one that gives peak density on your material's Proctor curve.

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