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SIMAQ

SIMAQ School · 5 min

Flexible pavement

A flexible pavement has four layers, top to bottom: asphalt surface (5–10 cm), base (10–30 cm), sub-base (10–30 cm) and subgrade (20–50 cm). Each one is compacted before the next goes on: the subgrade with a padfoot roller or the SQ60 PRO 2 rammer, base and sub-base with a smooth roller or the SQ15 PRO plate, and the asphalt hot with a double-drum smooth roller like the SQRDWB L34.

Learn the layers and terms to talk shop with your clients — especially about compaction.

Asphalt surface · 5–10 cm

The wearing course you see and traffic rolls on. Compacted hot, no voids.

Compacted with

Smooth / pneumatic roller (tandem)

Each layer is compacted before the next goes on. If a lower layer is loose, the whole pavement fails — that's why subgrade and base compaction matter most. Speaking in these terms positions you as a supplier who understands the job.

Which machine compacts each layer

A cohesive subgrade needs impact; granular base and sub-base need vibration; the asphalt, a smooth roller while hot.

Flexible pavement layers and the machine that compacts each oneCross-section of a flexible pavement, top to bottom. Traffic load comes in from the top. Asphalt surface, 5 to 10 cm: compacted with a ride-on smooth roller SQRD L41 to L71, or the SQRDWB L34 walk-behind roller for patching. Base, 10 to 30 cm: smooth roller SQRD L41 to L71 or SQ15 PRO plate compactor. Sub-base, 10 to 30 cm: SQRD L41 to L71 roller or SQ15 PRO plate compactor. Subgrade, 20 to 50 cm: padfoot roller SQRDPWB L102 or SQRPTRC L202, or SQ60 PRO 2 rammer. Each layer is compacted before the next one goes on.Traffic loadAsphalt surface5–10 cmRide-on smooth roller SQRD L41–L71SQRDWB L34 walk-behind (patching)Base10–30 cmSmooth roller SQRD L41–L71Plate compactor SQ15 PROSub-base10–30 cmRoller SQRD L41–L71Plate compactor SQ15 PROSubgrade20–50 cmPadfoot roller SQRDPWB L102Padfoot roller SQRPTRC L202Rammer SQ60 PRO 2Each layer is compacted before thenext one goes on.
The four layers of a flexible pavement and the SIMAQ machine that compacts each one. Thicknesses from the “Flexible pavement” lesson.

Not sure which compactor fits your soil? Soil compaction lesson

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FAQ

What people ask most

What are the layers of a flexible pavement and how is each one compacted?

Top to bottom: asphalt surface (5–10 cm), base (10–30 cm), sub-base (10–30 cm) and subgrade (20–50 cm). The subgrade is compacted with a padfoot roller or rammer, base and sub-base with a smooth roller or plate compactor, and the asphalt hot with a tandem smooth roller.

What is the subgrade?

It's the prepared, compacted natural ground: the foundation of the whole pavement. If it's clay, it's compacted by impact, with a padfoot roller like the SQRPTRC L202 or the SQ60 PRO 2 rammer.

What do the base and sub-base do?

The base is the granular layer that spreads traffic load downward. The sub-base is the transition between base and ground: it drains water and adds support.

What do you compact asphalt with?

Hot, with a double-drum smooth roller like the SQRDWB L34, which has front and rear water spray so the asphalt won't stick. For patching and small areas, the SQ15 PRO plate has a water tank and an asphalt sprinkler kit.

What happens if a lower layer is poorly compacted?

The whole pavement fails, even if the surface looks fine at first. That's why each layer is compacted before the next goes on, and subgrade and base matter most.

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