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SIMAQ

5-minute training

5 min

How to use the hydraulic breaker

Run a hydraulic breaker with the chisel at 90°, down-pressure before you fire, breaking from an edge and moving the chisel if it hasn't broken in 15–30 seconds. SIMAQ has three, by carrier: DB 40V for skid steers, DB 60V for backhoes and DB 200DX for 20 t excavators. What damages it most is dry-firing, with no material under the chisel.

Also called: hydraulic hammer, rock breaker

The hydraulic breaker shatters concrete and rock mounted on your carrier. Chisel technique —and never dry-firing— is what protects the tool. If the breaker doesn't match your machine's weight and flow, no technique will save it.

  1. 01

    Match the breaker to your carrier

    The DB 40V needs 35–70 L/min (skid steer), the DB 60V 40–110 L/min (backhoe) and the DB 200DX 120–170 L/min (20 t excavator). If your machine can't supply that flow it underperforms; too much and it overheats.

  2. 02

    Set the chisel perpendicular

    Rest the chisel at 90° to the surface and apply down-pressure (preload) before percussing.

  3. 03

    Start at the edge, not the center

    Break from a free edge inward, in bites. Find the fracture plane; don't punch one deep hole.

  4. 04

    Reposition every 15–30 seconds

    If it hasn't broken by then, move the chisel. Pounding one spot overheats and glazes the steel.

  5. 05

    Grease the chisel every 2 hours

    With the breaker vertical and the chisel resting on the ground, grease until you see it come out under the housing. Without grease, the bushing and chisel wear out fast.

Do this

  • Always keep down-pressure (preload) while percussing.
  • If it hasn't broken in 15–30 s → move and find a free edge.
  • Grease the bushing every 2 hours, with the tool vertical.

Avoid this

  • NEVER dry-fire (no material under the chisel): it wrecks the breaker.
  • Don't use the chisel as a pry bar to move rubble.
  • Don't percuss more than ~30 s on the same spot.
  • Don't work with the carrier's cylinders at the end of their stroke: the shock goes into the machine.

Safety

  • Closed cab or face shield, glasses, gloves and hearing protection.
  • Exclusion zone: flying chips travel far.
  • Never anyone under the boom or in the line of fire.

Test yourself

Got it down?

Self-check

0/7

Each practice: do it or avoid it? Tap your answer.

  • Don't percuss more than ~30 s on the same spot.

  • Don't use the chisel as a pry bar to move rubble.

  • Always keep down-pressure (preload) while percussing.

  • Grease the bushing every 2 hours, with the tool vertical.

  • If it hasn't broken in 15–30 s → move and find a free edge.

  • NEVER dry-fire (no material under the chisel): it wrecks the breaker.

  • Don't work with the carrier's cylinders at the end of their stroke: the shock goes into the machine.

Which SIMAQ hydraulic breaker goes with each machineThree rows, one per carrier machine, with its SIMAQ breaker. Skid steer: SIMAQ DB 40V breaker, 325 kilograms operating weight, 70 millimeter tool, needs 35 to 70 liters per minute of oil. Backhoe: SIMAQ DB 60V, 412 kilograms, 75 millimeter tool, 40 to 110 liters per minute. 20 tonne excavator: SIMAQ DB 200DX, 1,577 kilograms, 135 millimeter tool, 120 to 170 liters per minute. You pick the breaker for the carrier, not the other way around: its weight must sit in the range your machine can take.Skid steerSIMAQ DB 40V325 kg · 70 mm tooloil 35–70 L/minBackhoeSIMAQ DB 60V412 kg · 75 mm tooloil 40–110 L/min20 t excavatorSIMAQ DB 200DX1,577 kg · 135 mm tooloil 120–170 L/minPick the breaker for the carrier,not the other way around: its weightmust fit the range your machine takes.
Operating weight, tool diameter and oil flow from the SIMAQ spec sheets. Silhouettes not to scale.

FAQ

What people ask about the hydraulic breaker

Which hydraulic breaker fits my machine?

It depends on your machine's weight and hydraulic flow: DB 40V for skid steers (35–70 L/min), DB 60V for backhoes (40–110 L/min) and DB 200DX for 20 t excavators (120–170 L/min). The guide on choosing a breaker for your machine has the detail.

How often do you grease the chisel?

Every 2 working hours, with the breaker vertical and the chisel resting down, until grease shows under the housing. Inspect the chisel and its pins every 10 hours or weekly.

What is dry-firing and why does it damage the breaker?

It's firing when the chisel isn't loaded against material, or still hammering after the piece has broken. All the energy bounces back into the breaker and its pins instead of going into the rock.

Why won't the chisel break anything and gets hot?

Because you've stayed too long on one spot. If it hasn't broken in 15–30 seconds, move and look for a free edge or the fracture plane.

Can you use the chisel to move rubble?

No. Prying or sweeping with the chisel bends it and damages the bushings; move rubble with the bucket.

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